您好,欢迎来到中国测试科技资讯平台!

首页> 《中国测试》期刊 >本期导读>船体外板成型效果量化评价方法

船体外板成型效果量化评价方法

2694    2016-04-29

免费

全文售价

作者:许卓明1, 程良伦1, 周延周1, 黄琼2, 陈宜坤2

作者单位:1. 广东工业大学自动化学院, 广东 广州 510006;
2. 广州广船国际股份有限公司, 广东 广州 510382


关键词:船体钢板;点云数据;坐标变换;最小二乘法;量化评价


摘要:

传统船体外板加工过程中,钢板形状由工人利用手工卡样板或样箱进行检测,单纯依靠工人的经验主观评价成型效果,存在评价标准不规范以及评价稳定性较差的问题,为此提出船体外板曲面成型效果量化评价方法。该方法首先利用相同的坐标变换算法,对目标模型和钢板点云数据进行处理,使得目标肋骨线和钢板肋骨线能够在同一坐标系中综合分析。然后拟合每条肋骨线的最小二乘曲线,求取肋骨线关键点在该曲线表示下的曲率。最后对比分析目标肋骨线和钢板肋骨线的曲率分布情况,计算成型效果系数。通过广船国际船体外板加工过程的实际应用,表明该算法能够利用肋骨线代替点云数据描述钢板特征,综合分析肋骨线关键点的曲率信息,获得成型效果实现量化评价。


Quantitative evaluation method of hull plate formation

XU Zhuoming1, CHENG Lianglun1, ZHOU Yanzhou1, HUANG Qiong2, CHEN Yikun2

1. Faculty of Automation, Guangdong University of Technology, Guangzhou 510006, China;
2. Guangzhou Shipyard International Company Limited, Guangzhou 510382, China

Abstract: Generally, the shape of a steel plate is detected manually by clamping the sample board or case in hull plate processing and the machining effect is assessed by the workers' experience, thus leading to improper evaluation criteria and poor evaluation stability. A quantitative evaluation method for hull plate formation has been proposed to solve these problems. First, the same algorithm of coordinate transformation is used to process the target model and the point cloud data of hull plates so as to ensure that the targeted frame line and the steel plate rib line could be analyzed in the same coordinates. Second, the least-squares curves of each frame line are to get the curvature of the key points on the frame line expressed by the said curve. Then, the curvature distribution of the targeted frame line and the steel plate frame line are comparatively analyzed to calculate the coefficient of the shaping effect. The practical applications in hull plate processing at Guangzhou Shipyard International Company Limited indicates that with this method the frame line instead of point clouds can be used to describe the features of hull plates and the curvature information of the key points on the frame line can be comprehensively analyzed to evaluate quantitatively the molding effect of hull plates.

Keywords: hull plate;point cloud;transformation of coordinates;least squares method;quantitative evaluation

2016, 42(4): 20-24  收稿日期: 2015-07-29;收到修改稿日期: 2015-09-16

基金项目: 国家自然科学基金广东省联合基金重点项目(U2012A002D01)

作者简介: 许卓明(1990-),男,广东佛山市人,硕士研究生,专业方向为船体外板成型。

参考文献

[1] 苏绍娟,胡勇. 船体三维曲面外板成形工艺方法研究进展[J]. 中国造船,2012(2):211-216.
[2] PAN M, CHENG L. Research and Implementation on 3D reconstruction methods for line heating complex deformation surface[J]. Machine Tool & Hydraulics,2012.
[3] 赵猛,王直. 基于计算机视觉水火弯板的三维测量系统[J].电子设计工程,2013,21(2):63-66.
[4] TANGO Y, ISHIYAMA M, SUZUKI H. IHIMU-α A fully automated steel plate bending system for shipbuilding[J]. IHI Engineering Review,2013,44(1):6-11.
[5] 陈典,程良伦. 信息物理融合系统在水火弯板成型复杂曲面检测中的研究[J]. 船舶工程,2013,35(3):82-85.
[6] NGUYEN T, YANG Y, BAE K, et al. Prediction of deformations of steel plate by artificial neural network in forming process with induction heating[J]. Journal of Mechanical Science and Technology,2009,23(4):1211-1221.
[7] 段珏媛,叶树霞,齐亮. 基于LSSVM的水火弯板变形预测方法[J]. 自动化与仪器仪表,2015(1):142-144.
[8] 董大栓,柳存根,谭家华. 水火弯板变形的描述方法[J]. 中国造船,2003(44):84-88.
[9] 刘玉君,朱秀莉,纪卓尚,等. 船体外板曲面形状误差评定方法分析[J]. 哈尔滨工程大学学报,2006,27(5):635-638.
[10] OKANO S, MATSUSHITA K, MOCHIZUKI M, et al. A discussion of the relationship between heat input parameter and angular distortion by considering moving heat source effect[J]. Welding International,2014,28(9):683-692.
[11] SON K J, YUN J O, KIM Y W, et al. Analysis of angular distortion in line-heating[J]. International Journal of Mechanical Sciences,2007,49(10):1122-1129.
[12] 冨永,玄纪,竹下,等. Formularization of angular distortion induced by multiple heat sources on the same surface[Z]. 福井大学大学院工学研究科研究报告,2015.