您好,欢迎来到中国测试科技资讯平台!

首页> 《中国测试》期刊 >本期导读>管壁厚度变化炮筒的无损检测

管壁厚度变化炮筒的无损检测

2833    2016-06-02

免费

全文售价

作者:高瑜, 张艳花, 杨录

作者单位:中北大学信息与通信工程学院, 山西 太原 030051


关键词:薄壁炮筒;兰姆波;无损检测;信号处理;小波分析


摘要:

由于炮筒管壁属于板型构件,且厚度较小,使用传统的横波与纵波无损检测都较困难,而且漏检率和误判率较高。通过对炮筒构件壁的厚度变化以及缺陷特征的分析,提出用单模式兰姆波水浸探伤方法对薄、不等厚壁炮筒进行无损检测,并用5层小波分解与重构的方法对采集到的信号进行去噪。通过Hilbert变换提取出信号包络,然后对信号进行10点滑动平均等一系列信号处理,从而达到对缺陷信号的有效识别。兰姆波的硬件检测与小波分析的信号处理有效融合,使得无损检测的漏检率和误判率有很大的提高。并采用20通道超声检测总控系统,达到3 s/件的检测速率,大大提高检测效率。


Nondestructive testing of gun barrel with wall thickness changes

GAO Yu, ZHANG Yanhua, YANG Lu

School of Information and Communication Engineering, North University of China, Taiyuan 030051, China

Abstract: Gun barrel walls belong to plate-type components and are small, so it is difficult to identify the defects and both the miss rate and the misjudgment rate of conventional transverse wave and longitudinal wave nondestructive testing are high. By analyzing the wall thickness changes and defect characteristics of cartridge components, have put forward a single-mode lamb wave water immersion detection method to check the defects of thin-and thick-wall gun barrels and then used five-layer wavelet decomposition and reconstruction to remove the noises of acquired signals at the same time. Signal envelopes have been extracted by the Hilbert transform and then the signal was processed by 10-point moving average and other ways to identify flaw signals. The fusion of the hardware detection of lamb waves with the signal processing of wavelet analysis have greatly reduced the miss rate and the misjudgment rate of nondestructive testing. Moreover, a 20-channel master control system for ultrasonic testing was adopted and the detection rate was up to one gun barrel per three seconds.

Keywords: thin-walled gun barrel;lamb waves;nondestructive testing;signal processing;wavelet analysis

2016, 42(5): 113-118  收稿日期: 2015-10-21;收到修改稿日期: 2015-12-09

基金项目: 

作者简介: 高瑜(1989-),男,山西吕梁市人,硕士研究生,专业方向为无损检测。

参考文献

[1] 王杜. 金属薄板的超声兰姆波无损检测[D]. 武汉:武汉科技大学,2007.
[2] 薄钢板兰姆波探伤方法:GB/T 2108——1980[S]. 北京:中国标准出版社,1980.
[3] 金属板材超声板波探伤方法:GB/T 8651——2002[S]. 北京:中国标准出版社,2002.
[4] 金属薄板兰姆波探伤方法:QJ 1269——1987[S]. 北京:中国标准出版社,1987.
[5] 王杜,郑祥明,唐正连. 兰姆波在薄钢板无损检测中的应用研究[J]. 无损检测,2007,29(4):193-194.
[6] 蒋黎,陈军文. 冷挤压变壁厚药筒件的超声兰姆波探伤[J]. 精密成形工程,2012,4(1):40-44.
[7] 李家伟,陈积懋. 无损检测手册[M]. 北京:机械工业出版社,2004:155-221.
[8] 曾素琼. 超声探伤仪智能系统设计[J]. 电子测试技术,2006,29(1):108-109.
[9] 毛红艳. 基于小波变换的信号消噪及滤波技术[D]. 沈阳:东北大学,2003.
[10] 金报春,干学仁,万国金. 基于小波变换的跳频信号分析仿真[J]. 南昌大学学报,2001,23(1):52.
[11] DAUBECHIES I, LU J F, WU H T. Synchrosqueezed wavelet transforms:An empirical mode decomposition-like tool[J]. Applied and Computational Harmonic Analysis,2011,30(2):243-261.